EQP-01 — EQP-04
Crushers & Feeders
الكسارات والمغذيات
Complete primary and secondary crushing train: Apron Feeder, Wobbler Feeder, Impact Crusher (HSI), Clay Roller Crusher, and the storage warehouse for ≤10 cm product.
Feed capacity: 800-1,200 TPH | Rotor: 400-600 RPM | Power: 800-1,200 kW | Roller gap: 50 mm
EQP-05
Raw Mill (VRM)
طاحونة الخام
Vertical Roller Mill with five feed bins, weight-controlled wet feeders, grinding table with four hydraulic rollers, ring nozzle, and dynamic rotary classifier.
Rollers: 4 × 120-160 bar | Table: 4.0-5.6 m | Gas: 300-400°C | Cut-point: ~350 µm
EQP-06 — EQP-07
Ball Mill & Separator
طاحونة كروية والفاصل الهوائي
Two-chamber tube mill (Chamber 1: 90-60 cm balls, Chamber 2: 40-15 cm balls), diaphragm, air separator, gypsum addition, and four final product silos.
Motor: 3,000-7,000 kW | Mill: 4.0-5.2 m × 13-17 m | Separator cut: ~10 µm | Silos: 90,000 MT
EQP-08
Pyroprocessing
المعالجة الحرارية
Five-stage cyclone preheater, calciner, and rotary kiln. Detailed thermal zones from preheating at 350°C through clinkering at 1,450°C to cooler quenching.
Kiln: 60-80 m × 4.0-4.8 m | Slope: 3-4% | Peak: 1,450°C | Preheater: 5-stage
EQP-09
Automation & CCR
التحكم الآلي
Siemens PCS7 DCS architecture, Central Control Room layout, HMI screens, Profibus/Profinet fieldbus network, process control loops, safety interlocks, ESD system, data historian (OSIsoft PI), and remote monitoring via Poke integration.
5,000+ control loops | Siemens PCS7 + ABB 800xA | Profibus/Profinet | OSIsoft PI historian
Step 3
Reclaimer & Material Handling
المسترد ومعالجة المواد
Circular and longitudinal reclaimers, chevron and windrow stacking, conveyor belt mechanics, pull cords, sway switches, zero-speed sensors, SOPs, and safety interlocks.
Reclaimers: 360° circular + longitudinal travel | Belts: 1,200-1,800 mm | SOP start-up sequence